by Jack JenkinsDreamer, Inventor, and the guy who gave you the world's best handmill
A bad experience with an electric grain grinder started me on an education process that has lasted well over a decade, and is still going on. Here are a few of the things I've learned about grinding plates for grain mills:
1) An internationally respected research institute dedicated to upgrading food production and resources for third world countries extensively researched the effectiveness and viability of grain mills with both stone plates and those with iron and steel. Their recommendation, without reservations, iron or steel over stone! Why? Primarily because of the grit and particulates left behind by some grinding plates. I saw numerous pictures of skulls, both old world and new world, with the teeth worn completely away. Researchers say the total destruction of the teeth was the result of eating stone ground grains.
2) A variety of stones have been used as grinding surfaces for grain and food mills -
often whatever stone has been available has been the "stone of choice". I have even seen
sandstone grinding plates. Unfortunately, for the millions of molars that have masticated
stone-ground flour over the centuries, particulates break away from the grinding surface
quite easily. Also, Mother Nature is not always consistent in the stone-making
department and she doesn't discriminate against such things as lead and arsenic seeping
through the ground water or existing in the stone itself.
3) My next step in searching for the perfect grain-grinding surface led me to a major manufacturer of stone grinding wheels. "What are man made stones manufactured from?," I asked. "Aluminum Oxide plus binders", was the answer. Aluminum has long been linked to a woeful list of ailments - dreaded Alzheimer's is the latest. Ingesting aluminum in powdered form in your bread and pancakes is about as smart as eating slug bait for breakfast. Yet I and thousands of others have done just that because of the misinformation that's rife in grain grinding lore.
4) The coolness of the grind is often dependent on at least two factors:
a) How efficiently the grinding surface works
b) The speed of the mill
The quest for a superior grinding plate has been neither easy nor inexpensive.
When I started manufacturing the Country Living Grain Mill we used a cast iron plate made
from sand castings. They worked, but there was not enough control over every aspect of the
grinding plate. So recently we decided to spend thousands of dollars more on an injection die
that would allow us to create individual wax patterns for each set of plates. For many centuries,
artisans of fine (and very expensive) sculptings have used this "Lost Wax" process for
reproducing their masterpieces.
This state of the art "investment" casting method is so accurate
that it could reprod
uce even a fingerprint if necessary. So, just like the great sculptors who
have captured their timeless and priceless creations in metal over the centuries, each set of
Country Living high-carbon steel grinding plates is formed using a refined version of the ancient
time-proven lost wax process.
Each plate has its own wax model which is coated with a
colloidal silica slurry. Then, it's put into an autoclave (an oven using both heat and pressure).
This, of course, melts the wax (Lost Wax) leaving only the shell. This shell, because of the heat
and pressure, turns it into an extra ordinarily tough monolithic structure.
Finally, 3,000 degree
molten high-carbon steel is poured into the shells. Once cooled and hardened, the plates must be
machined to assure complete flatness. No other grinding plates in the world go through more
exhaustive processes than the plates for your Country Living Mill.
Fine - Tough - Long Lasting
- High-Carbon Steel: Country Living Grinding Plates.
Jack Jenkins
Country Living Productions
Price: $409.00 Buy Now